In addition to custom metal fabrication, at Metal Works of High Point, Inc., we are able to use advanced CAD modeling systems to verify the manufacturability of customers’ designs as well as fine tune fabrication processes to ensure parts meet all customer specifications. The project highlighted here includes the fabrication and powder coating of a C-clip used by a customer in the material handling industry. The C-clip is constructed of 18 gauge galvanized cold rolled steel and measures 44.38″ in length, 1.75″ in width, and 0.5″ in height. We manufacture this clip using a combination of precision laser cutting and CNC press brake forming processes. When provided with the specifications for this part, our engineers were challenged with developing these processes to meet the customers’ tight dimensional tolerance specifications of ±0.010″. The kerf of the laser and the strain of the metal after bending all posed challenges in achieving the required tolerances.

To meet these challenges, the part was drawn in 3D modeling software, allowing us to simulate these production processes and compensate for dimensional changes in the metal blank by accurately programming the CAM software which controls the CNC equipment. Using this method, we were able to hold all dimensional tolerances as specified by the customer. After fabrication, the C-clips are powdered to provide a matte black finish. We produce approximately 1,000 C-clip assemblies per month with a lead time of two weeks per order. For additional details regarding this custom metal fabrication project, see the table below, or contact us directly.

C-CLIP PROJECT HIGHLIGHTS

Project Description

This is a laser cut C-Clip used in the material handling industry.

Capabilities Applied / Processes

Laser Cutting
CNC Press Brake
Powder Coating

Tightest Tolerance

+/- 0.010″

Material Thickness

18 GA

Product Length

44.38″

Product Width

1.75

Product Height

0.5

Bend Angle

Multiple Bends

Laser Cutting Methods

Mitsubishi 3015LVP Laser, Mitsubishi 4000 Watt NX Fiber Laser

Base Material

Steel

Material Thickness Applied (Plating/ Powder Coating/ Painting)

3 Mil Polyurethane Powder

Material Used

Cold Roll, Galvanized

Color

Matte Black

Industry Used for

Material Handling

Volume

1000 Assembly/Month

Delivery Time

2 Weeks

Standards Met

Customer Supplied Drawings

Drawing Type Accepted

DXF/DWG/ PDF/ TIF/ FAX

Metal Works of High Point is Monitoring COVID-19

Metal Works of High Point is committed to the well-being of all our employees and the community. To reduce the impact of COVID-19 we have taken steps to protect our production and administrative staff.

Our business is classified as “essential” due to the medical and other markets that we serve. As a result, we are allowed to continue operating. Our goal is to support the supply chain and movement of critical goods.

We will continue to monitor directions from the state and federal governments related to declarations of state emergency orders and are prepared to support those directives as required.

We appreciate your business and patience during this difficult time and will keep you updated on any changes as the situation continues to evolve.

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